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However, this layered structure results in significant anisotropy in the part, thus explicitly considering that print orientation is mandatory for each print. The process work by depositing layers upon layers, so it creates the 3D geometry. The result is a continuous line with constant thickness. It melts the polymer and pushes it through a nozzle that has a standard diameter. The FDM technology is based on material extrusion and deposition. The most widely used AM technology is Fused Deposition Modeling (FDM), which operates with thermoplastic raw material. However, these simulations are rarely considering the effect of the aforementioned anisotropy.
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Many Finite Element (FE) software offer a tool to perform Topology Optimization, create a Lattice Structure, or perform a Generative Design, and those can be manufactured most of the time only by 3D printing. However, these layered structures have significant anisotropy.Īdditive Manufacturing (AM) can be a charming way to create parts that are optimized for the smallest possible weight, deformation, or just generally to simulate its behavior. Tooling geometry does not affect the shapes that can be formed, as at traditional subtractive processes. What they all have in common is that they build the desired geometry layer by layer in an additive way. The RP technologies can be divided into several groups regarding the raw materials or the forming procedures.
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The parts made by these technologies are often complete end products, not just an intermediate phase of product development. These allow working with different materials and building in different sizes from micro-scale engineering to architectural scale (concrete printing). As the technology evolved, several different RP technologies became available in the market. This allows testing different ideas, stating conclusions, and making modifications without the risk of high tooling costs.
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The implementation of Rapid Prototyping (RP) can drastically reduce the time of a full product design cycle. Modern engineering practice involves many different tools to make the product design phase more effective.